Thursday, August 8, 2013

Blow Out At Mentone Texas




Blowout in Loving County


It is most likely that few people know much about Loving County in Texas.  An Interstate does not wind through the county and its main claim to fame is that it is the least populated county in the lower 48 states. Its second claim to fame is its oil and natural gas production. The lure of oil and gas brought me to Loving County. 
In 1980, I left my teaching position in Pea Ridge, Arkansas to pursue a degree in engineering.  After a year of studying graduate level engineering courses, a friend contacted me.  This friend was from my undergraduate days.  We were geology majors together.  My friend was in Odessa, Texas and had developed a petroleum geology company.  He offered me a starting salary of $36,000 with the tantalizing possibility of bonuses to double my income. My wife and I ran right out and began packing the U-haul.  
After working for a couple of years, the Company hit the jackpot.  We received a contract for a series of deep gas wells for Westland Oil Development.  Our contract depended on how well we did the first well.  A reputation for severe uncontrollable blowouts hovered around this area. If we could safely bring this well in, we would be set for a long time.   The first well was in the Haley Morrow field outside of Mentone, Texas.  I must digress a little here.

Mentone is the county seat of Loving County.  Mentone's population consisted of 36 people, a very deceiving statistic. The average income of families in Loving County was about $80,000 per year. Ninety percent of the people that live in Mentone work for the county.  Most of the money appears to exist in the very large cattle ranches.  The people refer to themselves as cattle ranchers, but most of their income derives from oil and gas royalties.  Mentone appeared in the national news in the early 2000s when a group of Libertarians tried to take over the town.  The Libertarians proposed to make Mentone a safe place for drug dealers. They all have warrants for their arrest if they ever return to Mentone, one of the most isolated towns you will ever see. The land is scrub desert and requires several acres to raise one cow.  One more thing about Mentone, they have no potable water.  All of the water wells either consist of salt water or are polluted with natural gas and oil.  All of Mentone’s water is trucked in from the town of Kermit Texas. 
The first well we drilled  for Westland was a complete success.  Normally, it takes three months to complete a 28,000 feet well, but we did the geology and engineering and were able to start producing in less than two months.  This success set us up with Westland Oil Development.  We had exclusive rights to the whole series of wells they planned.  Working for Westland was acceptable; the company geologist and the engineers were down to earth good Texans.  The boss; however, was something else.  The owner of this company was not a Texan or even American.  He was the nephew of Soong May-ling, also known as Madame Chiang, the wife of the leader Nationalist Chinese movement, Chiang Kai-shek. 

His American friends knew Ling-Chieh Kung as “Louis.”  He started the business using gold he appropriated from the Chinese treasury.  Chinese communists issued a reward for his capture … dead or alive and were willing to pay 5 million in gold. “Louis” had an underground bunker built near Montgomery, Texas.  The Bunker was a two-story structure with 40,000 square feet built to withstand a nuclear attack from either Russia or China and capable of housing 700 people in the event of a nuclear strike.  Louis was extremely paranoid, which I would think is normal considering that he had a 5 million dollars price tag on his head. Bodyguards always surrounded him.  We called his bodyguards “the gang of five.” They always carried Uzis, even though Louis was very anti-Semitic.  He would on occasion fly to the well sites.  While on site, he did not speak to anyone except those that worked directly with him.  When he asked a question about an engineering problem, he only did so through the translation of his engineer. Each of his direct employees had a bond on them. Any employee responsible for Louis’s death or kidnapping had a 5 million dollar reward on their head, a bond that kept his employees loyal.  Louis was married to the 1950s actress Debra Paget.  Louis suffered a major financial setback during 1986.  His favorite president pulled the rug out from under independent producers.  Reagan removed the incentives for domestic production, which almost wiped out the independent producers.  He lost the title to the land and died in 1996.  Louis was a fascist anticommunist who backed Joseph McCarthy and J. Edgar Hoover.  He disliked democracy, but he was a good Methodist. 
 http://www.houstonarchitecture.com/Building/2124/The-Westlin-Bunker.php
Now back to drilling the well.  Drilling a 28,000 feet well is an awesome sight the first time you watch it.  The drilling rig is approximately 140 feet high.  The drilling is accomplished with a drill bit that does not look like the drill bits with which one commonly drill holes in wood.  The bit is a cone-shaped affair with three inspecting cones that contain teeth or buttons.  The tooth bit is used to drill rather soft rock, while the button bit is used to drill consolidated rock.  The bit is on a drill stem that consists of drill collars and drill pipes.  Drill collars are first on the drill stem.  The collars determine the weight that can be applied to the drill bit.  Typically, there is a column of twelve drill collars, with each weighing nearly 5000 pounds. Following the drill collars are the drill pipes.  A drill collar and a drill pipe are each 30 feet long.  Three drill pipes per stand.  When a bit has to be changed, usually after 90 hours, all of the drill pipes and collars are pulled out in-group three.  The process of changing out a bit requires most of a day.  A drilling mud is circulated through to drill pipe and through holes in the bit.  The drilling mud keeps the drill bit cool and removes the pieces of rock chipped off by the bit.  In a gas well, an eight-inch steel pipe a hundred feet long carries gas from the drill mud to be burned off at the end of the pipe. Removing this gas is important. Not removing the gas would cause the mud to become saturated with gas and lose its density.  If density is lost, the fluid and gases can enter the well and cause a rapid expansion of the mud.   This is what leads to a blowout.  There are hydrologic and mechanical devices to prevent a blowout, but sometimes, they are overwhelmed by the rapid rising drill mud. 
I was describing rock samples retrieved from the drilling mud on a rather normal day in West Texas. Around 8 a.m., I heard what I thought was a low flying jet.  Low flying jets are rather common in this region of Texas.  All types of military jets can be seen flying overhead and some at treetop level, if there were any trees in this part of Texas.  Actually, there is a small town on the way to the well called No Trees. I stopped there on the way to work to pick up some cold colas and Spam.  No Tree has no trees and few human residents.  If all the residents are as personable as the clerk at the No Trees gas station, it is not surprising that few people live in No Trees.  Limited human contact often denies people the art of courtesy. With jets, the noise soon fades, but in this case the sound continued. I went outside to check on my gas line.  At intervals, gas is bled off and the sound of the gas coming out the line sounds like a jet.  I went out my door and looked toward my drilling rig, and everything seemed fine. Although there was not any gas being bled off at the gas line, the noise persisted.  I turned around and saw it,  a four hundred feet flame erupting from the well just one mile from mine.  My company was conducting the geology on the well in flames. I checked on the geologist and was relieved to learn he had escaped without injury, but his trailer was destroyed. Within a couple of hours, the company engineers and geologist were flying in by helicopters.  The complete rig was melted down. 
I remained at my well the rest of the day and when my relief arrived, I drove out to go home. As I drove within 300 feet of the gas flame, it felt that the heat would melt the paint on my truck.  Once home, I picked up my wife and drove out to the well site.  By that time, there were hundreds of vehicles along the road near the well.  The well was about a quarter of a mile from the road and had been burning for over five hours by that time.  The flame was higher and fiercer. We drove back to our home in Pleasant Farms just south of Odessa, Texas.  That night you could see the glow from the well.  It appeared as though the sun was setting all night long.  Odessa is over a hundred miles from Mentone.  We maintained our normal routine even though we did not drill while the other rig burned.  In the United States, an offshoot of Red Adair’s company Boots and Coots, put out domestic well while Red Adair’s company is international. Because of the size of this fire, the decision to drill an offset was made.  Drilling an offset involves drilling a hole several hundred feet from the burning well.  The drill bit used in this instance is a diamond bit.  The cutting surfaces are industrial diamonds.  The offset well is angled to intersect the hole of the burning well.  Now you may be thinking that would seem to create more problems.  You might think that the gas would go through the new hole and you would have the same problems.  The rapidly moving gas in the original well actually creates a very low pressure in the original well so the offset creates a powerful suction. A section of casing is placed in the hold and cemented.  Then the actual fun begins. 
Two-story high mud pumps start pumping in an oil field mud.  When I say mud, if you have never been on an oilrig, you will probably have the wrong impression of the mud they are using.   This mud is actually solid and consists of an iron ore ground to a fine powder mixed with bentonite.  One of the workers on the offset showed me a bucket of the stuff being pumped into the well.  He turned the bucket over and pulled the bucket off.  It just stood there. You could kick it and it was like kicking a rock.  The stuff weighed 64 pound per gallon and was being pumped into the original well as if it were a fluid. The flame started subsiding and finally extinguished after about five hours. I took two weeks to drill the offset and start pumping mud.   We continued drilling on my well. 
The next well I worked at was the well they drilled at the blowout site.  We did not have any major problems and completed the well.  The final production casing was stainless steel for that well. Each casing section was in a wooden box and each pipe was wrapped in rice paper. 
You may be wondering about costs.  Rig cost was $23,000 per day when everything is going smooth.  When the blowout occurred it was costing about 3 million dollars per day, so actually the cost to put the fire out was minimal at just over 2 million dollars.
The days in the oil fields were adventurous.  On average, I drove 70 miles a day.  Some days, I drove over 200 miles per day.  The pay was good but there was a lot of stress.  The IRS is rather nice to oil people so we only had to declare 56 percent of what we earned.  I paid less income tax as an engineer in West Texas than I did as a college instructor earning one-eighth as much.  I do not intend to go back to Loving County, Texas.  I have a friend who has called me many times requesting that I operate a well with him.  He always asks the stupid question, “What are you making?”  My answer is always the same and unoriginal but I respond, “I am making business people, nurses, doctors, artists, engineers, mechanics and so on.“  
©Michael L. Wright





No comments:

Post a Comment